Quotulatiousness

September 20, 2013

Not “lovingly crafted”, but made with craftsmanship

Filed under: Business, China, Randomness, Woodworking — Tags: — Nicholas @ 00:01

Sippican Cottage posted this the other day, and I have to admit I was vastly impressed with the skills of these workers:

That workshop has nothing that I don’t understand going on it it. It’s a very safe place to work, although the State of California would tell you that every single thing in it is known to give you cancer. But they say that about a glass of tapwater. The finish that the woman’s applying is shellac, which you can eat after is dries, and the glue pot is filled with hide glue, which is just horses that came in last, and most of the tools make wood shavings, not sawdust, and the sanding is done by hand, so the sawdust isn’t copious or particularly dangerous. No one in the video is missing a digit, or has any visible scars from working with their hands all day. They all have fans pointed at them, but that’s no doubt because it’s too warm for comfort wherever they are. That place is not full of toxic fumes. You’d pay money to smell the smells in there. Shellac and hide glue and wood shavings smell wonderful. I hear laughter in there, and people smile when a camera is pointed at them. It’s a sheepish smile I understand. They are not used to people being interested in their mundane life. No one is wearing safety glasses or ear protection, and no one needs them, either.

No one is LOVINGLY CRAFTING anything in the video, although the violins they make will be sold for huge money in Europe, and the customers will be told that their violins were… LOVINGLY CRAFTED. But then again, no one I’ve seen in five thousand LOVINGLY CRAFTED videos have one-tenth the hand skills I see demonstrated by everyone in the video. It’s important work to them, so they do it to the best of their ability. People that do things over and over get really good at them. I wish them all well — and hope on my best day, I’m as good as they are on their worst.

July 6, 2012

If it’s being “rebuilt” to a different design, with different materials, it’s not the same Bluenose

Filed under: Cancon, History, Technology, Woodworking — Tags: , , — Nicholas @ 10:43

Wooden sailing ships are subject to far more wear and tear than modern vessels: they’re like the old tale of the farmer’s axe (even though everything’s been replaced over time, it’s still the same axe). This means that heritage sailing ships need lots of careful maintenance throughout their lives, and major re-builds at long intervals. In the case of Nova Scotia’s iconic Bluenose II, however, it’s sometimes more than a “rebuild”:

She is a celebrity, immortalized on the back of our dime and presently parked beneath a big white tent in the Lunenburg Shipyard, awaiting finishing touches and the order to set sail.

Built in 1963, Bluenose II was effectively scrapped in the fall of 2010. A small percentage of the old boat, including the sails and masts and some of the mahogany and walnut from the hull, were saved for use in the rebuild. The bow-to-stern reconstruction had the legend at points looking more like a whale skeleton beached on the Lunenburg wharf, with her ribs exposed for all to see.

Some purists, including Ms. Roué, a great-granddaughter of William J. Roué — the naval architect responsible for designing the original Bluenose, which launched in 1921 and achieved lasting fame by hauling in massive catches on the Grand Banks and beating American schooners in ocean races — view the “restoration” tag as a semantic stretch.

They see it as a sham concealing the fact the boat being built and expected to launch this summer under the Bluenose II banner was not built according to Mr. Roué’s original designs. It is not the Bluenose II but a new boat altogether.

You could make the case that this is merely a look-alike, rather than a replica. In fact you’d pretty much have to say that:

The original Bluenose was made from Nova Scotia oak, while its second incarnation blended local and South American oaks.

The latest edition consists of laminated angelique, a bulletproof teak from South America. Meanwhile the engine bed, stern frame, floors and fasteners holding the whole shebang together are steel, where once they were wood.

Any boat, especially a boat named Bluenose, is more than the materials it is made of or the sum of its designs. It is a piece of living history and its identity derives from the stories attached to it and in the recollections of those that sailed aboard her, some accounted for, others lost at sea.

So, just to sum up: she’s being built to a different design (even though outward appearance is much the same), using different materials. In what way can you call her the same ship? The point made in the article, that the masts and sails were some of the “originals” being re-used is odd: those are among the parts that need replacing more often. And the mahogany and walnut saved from the last boat are almost certainly decorative elements, not structural ones.

February 23, 2012

Reason.tv: Months later, still no charges in the Gibson Guitar raid

Filed under: Bureaucracy, Government, Law, USA, Woodworking — Tags: , , , , — Nicholas @ 13:36

Earlier posts on the Gibson raid here, here, here, and here.

December 28, 2011

Going beyond merely precut lumber for homebuilding

Filed under: Japan, Technology, Woodworking — Tags: , , , — Nicholas @ 10:52

Precut – Modern Japanese Timber Construction from BAKOKO on Vimeo.

H/T to Popular Woodworking for the link.

November 12, 2011

Still no charges in the Gibson Guitar case

Filed under: Bureaucracy, India, Law, Media, USA, Woodworking — Tags: , , , , — Nicholas @ 11:00

An update in the Wall Street Journal just recaps the background to the case, and has an interview with Henry Juszkiewicz, the CEO.

On Aug. 24, federal agents descended on three factories and the Nashville corporate headquarters of the Gibson Guitar Corp. Accompanied by armored SWAT teams with automatic weapons, agents from the Fish and Wildlife Service swarmed the factories, threatening bewildered luthiers, or guitar craftsman, and other frightened employees. A smaller horde invaded the office of CEO Henry Juszkiewicz, pawing through it all day while an armed man stood in the door to block his way.

“I was pretty upset,” Mr. Juszkiewicz says now, sitting outside that same office. “But you can only do so much when there’s a gun in your face and it’s the federal government.” When the chaos subsided, the feds (with a warrant issued under a conservation law called the Lacey Act) had stripped Gibson of almost all of its imported Indian rosewood and some other materials crucial to guitar making.

The incident attracted national attention and outrage. Like Boeing — whose plans to locate new production in South Carolina are opposed by the National Labor Relations Board — here was an iconic American brand under seemingly senseless federal fire.

September 8, 2011

Play it again, Gibson

Filed under: Bureaucracy, India, Law, USA, Woodworking — Tags: , , , , — Nicholas @ 08:59

Allahpundit posted the video clip above, saying:

If I’m understanding the applicable law correctly, Gibson is as much a victim of Indian protectionism as they are federal meddling. Watch the quickie John Roberts segment for the gist of it. The wood they use to make guitar keyboards is sufficiently rare/endangered that it can’t be exported legally from India unless it’s already been finished by Indian workers, and under U.S. law, if the export is illegal under Indian law, then it’s illegal here too. The governing statute, the Lacey Act, was passed in 1900, but only in 2008 was it expanded to include plants as well as animals, which is why Gibson’s now being hassled about the wood. All of which is jim dandy — except for the question of why Gibson seems to be getting so much federal attention vis-a-vis other firms. Roberts touches on that.

H/T to Jon, my former virtual landlord, who commented “I like the way he pulls the finished guitar fret out of his ass.”

Update: Speaking of Jon, he’s all over this issue with another link and extra commentary:

CHRIS DANIEL: Mr. Juszkiewicz, did an agent of the US government suggest to you that your problems would go away if you used Madagascar labor instead of American labor?

HENRY JUSZKIEWICZ: They actually wrote that in a pleading.

[. . .]

He’s even warned clients to be wary of traveling abroad with old guitars, because the law says owners can be asked to account for every wooden part of their guitars when re-entering the U.S. The law also covers the trade in vintage instruments.

As Jon points out, this is more than just an issue for the musical instrument makers and musicians:

It’s only a matter of time until this is applied to tools and furniture.

I wonder where [hand tool maker] Lie Nielsen’s politics lie — but he should be safe, using domestic cherry for his totes and knobs.

Lee Valley might have a problem exporting to the US, what with bubinga and rosewood components and being based in Ottawa, which is now a hotbed of hard-right conservative political thought. (A co-worker is wondering why I’m giggling to myself here).

September 7, 2011

A bit more on the Lacey Act

Filed under: Bureaucracy, Environment, India, Law, USA, Woodworking — Tags: , , — Nicholas @ 08:53

The Economist has a brief mention of the Gibson raid:

Agents barged in and shut down production. They were hunting for ebony and rosewood which the Fish and Wildlife Service (FWS) alleges was imported from India in violation of the Lacey Act, a 1900 law originally designed to protect fauna from poachers. This law has metastasised: it now requires Americans, in essence, to abide by every plant and wildlife regulation set by any country on Earth. Not having heard of an obscure foreign rule is no defence. Violators face fines or even jail. FWS claims the ebony sent from India was mislabelled, and that Indian law forbids the export of unfinished ebony and rosewood.

[. . .]

Guitarists now worry that every time they cross a state border with their instrument, they will have to carry sheaves of documents proving that every part of it was legally sourced. Edward Grace, the deputy chief of the FWS’s office of law enforcement, says this fear is misplaced: “As a matter of longstanding practice,” he says, “investigators focus not on unknowing end consumers but on knowing actors transacting in larger volumes of product.” But Americans have been jailed for such things as importing lobsters in plastic bags rather than cardboard boxes, in violation of a Honduran rule that Honduras no longer enforces. Small wonder pluckers are nervous.

Original report on the Gibson guitar raid here. Rules like the Lacey Act are tailor-made for petty bureaucrats to exercise immense amounts of judicially unsupervised power. It’s hard to believe that this kind of rule is being enforced evenhandedly, and rather easier to believe that it is being used selectively as a way of paying off scores, providing a “service” to certain firms at the expense of others, and creating lots of opportunities for bribes, “protection money”, and the like.

March 15, 2011

A new way of looking at wood flooring

Filed under: Europe, Technology, Woodworking — Tags: , , — Nicholas @ 08:39

To state the obvious, trees don’t grow in nice straight lines. As natural creatures, they bend and sway in their environment — if they didn’t, they wouldn’t be able to withstand the extremes of weather. While this is great for the tree, once the tree has been cut down, the amount of useful wood that can be harvested is limited by many factors, including just how far from “straight” the trunk of the tree grew. Much of the wood that can’t be economically used for solid wood products ends up as chips, flakes, or fibres for manufactured “wood” products.

Bolefloors may increase the amount of solid wood that can be used for flooring:

Bolefloor technology combines wood scanning systems, tailor-made CAD/CAM developments and innovative optimization algorithms for placement software developed by a Finnish engineering automation company and three software companies in cooperation with the Institute of Cybernetics at Tallinn University of Technology.

Bolefloor scanners’ natural-edge visual identification technology evaluates “imperfections” such as knots and sapwood near the edges or ends so that floors are both beautiful and durable.

H/T to BoingBoing for the link.

February 16, 2011

Another, safer, table saw design

Filed under: Technology, Tools, Woodworking — Tags: , , — Nicholas @ 08:31

Table saw injuries can be quite gruesome — amputation of fingers, for example — so any new technology that might make woodworkers more safe is welcome. The first innovator in the field was the SawStop, a device that could stop the spinning blade of the saw whenever it detected human skin. Mighty impressive, but none of the major manufacturers wanted to buy the technology: it increased the cost of existing saws beyond what they thought their customers would be willing to pay. The inventor had to form a company to build his own table saws instead.

A post at the Popular Woodworking blog looks at a newer device to make table saws more safe:

Ten years ago, table saws were about to change. In 2001, you could buy a cabinet saw, such as a Delta Unisaw, a Powermatic 66 or a clone of the Unisaw made in Taiwan. Or you could get a contractor’s saw, a heavy but relatively portable table saw. Benchtop saws were not a significant part of the market, and things hadn’t changed much since the end of World War II. All the saws at the time had one thing in common: awful guards that were rarely used. Things were changing on two fronts. Underwriter’s Laboratories and the Consumer Products Safety Commission (CPSC) were looking into bringing American saw’s guard systems into the modern age, spurred in large part by a pesky woodworker from Berea, Ky., named Kelly Mehler.

Mehler was the author of “The Tablesaw Book,” and he questioned why European saws had more effective and user-friendly guards. At about the same time, Stephen Gass, an amateur woodworker and patent attorney with a doctorate in physics invented the SawStop, an imaginative and revolutionary device that could stop a spinning blade in less than a heartbeat if a flesh came in contact with it. These two ideas caught the attention of CPSC, and the long saga of what to do about the problem of table saw injuries began.

A couple weeks ago, this story was mentioned in the national media, in a brief story with scary-sounding headline in USA Today. As has happened many times in the last few years, this set off a round of emotional debate among woodworkers.

[. . .]

In the next few months the discussions and meetings between manufacturers and the CPSC will probably resume. One thing that will likely factor into this round will be alternatives to SawStop’s “flesh-detecting” technology. Last spring, the joint venture of member companies of the Power Tool Institute filed patent application 12769396. This describes an electronic detection system and a mechanism to fire an explosive trigger (similar to that used in automotive airbags) that would drop the blade below the table. An important difference to this approach is that it wouldn’t force anything into the blade, thus avoiding an expensive replacement due to an incidental firing. Also interesting is the mention of this system’s ability to tell the difference between wet wood and human flesh.

And there are several new patent applications from the SawStop inventors covering detection and deployment systems for table saws, and the possibility of using similar devices in miter saws. Will this mean new, less-expensive and less-destructive systems for table saws and other tools that will make woodworking safer, or will it mean years of waiting while the lawyers battle over intellectual property issues?

December 18, 2010

The fascinating economics of Chinese manufacturing

Filed under: China, Economics, Tools, Woodworking — Tags: , — Nicholas @ 11:17

An interesting post at the Bridge City Tools blog about how Americans (and Canadians) are actually willing to pay the outrageous price of $5 for a single 1/8″ drill bit:

About 10 years ago I was in an OEM Chinese factory that made bench grinders. You have seen them, 1/2 HP motor, two 6” grinding wheels, pig tail cord, a small plastic face shield and no nameplate — these would be attached by the American companies that bought them. The total cost per grinder, landed in the US was $7.15. Of course at this price it would be asking too much for a UL tag.

These grinders were, and still are being sold here and the prices range from $49 to $200 — awesome margins by any standard.

Behind the factory floor there was a small mountain of insulated wire that had been pulled from old cars, appliances, televisions and the like and it was replenished daily. Surrounding the wire mountain were a couple of dozen women who were stripping the wire of insulation. These wire remnants were then spliced together and used in the grinder motor windings. Completely illegal, and dangerous. But cheap.

I thought I was shocked until I walked into the factory section that made twist drill bits. Here they were making, for the AMERICAN MARKET, those 59, 89, 119 pc drill sets found at the box stores and other discount joints for $19.95. Again, there were rows of women who were dipping the bits in what looked like Easter egg dye.

I asked the interpreter what they were doing. He replied, “They are making all the bits the same color as these four.” The four bits he pointed out were the 1/8”, 1/4”, 3/8” and the 1/2”.

I asked why.

I learned that those four bits were properly hardened. The remaining 115 bits were made with what I call pot metal. The reason?

“Because those are the only four hole sizes that Americans use.”

I asked, as politely as I could, if there was any guilt or remorse for duping their American customers. The reply was shocking.

“In America, if it cost less than $20, nobody complains about quality — everybody in China knows this.”

It’s an interesting explanation . . . and has the ring of truth to it: I’ve got several sets of drill bits, most of them bought from a reputable source (Lee Valley Tools), but I have one “big” set bought from a big box store (I think it’s branded as DeWalt, but probably made in China).

Most of the sizes of drill I use in woodworking are from the Lee Valley sets, but I think I’ve only used the 1/16″ and 1/8″ bits from the big box set. I wonder what’d happen if I tested all the rest of that set?

I have to admit being guilty of this:

More recently, I found myself at the local paint shop to purchase a Purdy paint brush — I have always liked them. So when I walked into the store I asked the sales rep to show me the most expensive brushes…

“I don’t get asked that very often…” he replied.

I then learned that the cheapest brushes outsell the flagged end bristle brushes by about 20 to one. The reason?

So people can throw them away rather than clean them.

In my defence, I can say that I get several uses from each of the “disposable” brushes because I do clean them after each use, but I do eventually throw them away. Once the quality of the applied stain or finish starts getting worse, it’s time to get rid of the brush.

Interesting hand-powered table saw

Filed under: Technology, Tools, Woodworking — Tags: , — Nicholas @ 11:06

I thought this was a joke . . . but those are some pretty impressive results shown in the video.

H/T to BoingBoing for the link.

October 21, 2010

Bringing back the American Chestnut tree

Filed under: Environment, Science, USA, Woodworking — Tags: , — Nicholas @ 08:22

The once-common American Chestnut tree fell victim to a blight during the last century, almost wiping out the species. The American Chestnut Foundation is hopeful of a revival:

By interbreeding the American with its Chinese cousin, tree lovers have created an American chestnut with some resistance to Asian blight and have developed a virus that can be injected into affected trees to combat the fungus. It’s a project that shows every sign of promise — with about 25,000 of the new chestnuts planted under the guidance of trained scientists and chestnut devotees.

If the hybrid plantings thrive, some envision huge tracts of strip-mined Appalachia one day being restored with lovely chestnut forests.

“We know we’re interbreeding resistance. Now we have to figure out, does it have enough resistance?” said Bryan Burhans, president of the American Chestnut Foundation, which has led the revival efforts.

He said it will take 75 to 100 years to know whether the tree can be reestablished as a mainstay of Eastern forests. But he said he’s “very optimistic” about the American chestnut’s future.

[. . .]

A fast-growing, hardy tree that thrives on rocky and acidic soil, the American chestnut served as an economic engine for Appalachia. Families fattened livestock with its nuts and used its wood for fuel, railroad ties, fence posts, musical instruments and furniture. It was a fixture along East Coast and Appalachian streets and highways, where its display of fingery white flowers was a springtime delight.

October 20, 2010

Some combination tools work well … and then there’s this one

Filed under: Humour, Randomness, Tools, Woodworking — Tags: , — Nicholas @ 13:05

Christopher Schwarz gives in to the urge to try out a new tool that combines the rasp and the chisel in one not-so-easy-to-handle package:

Now usually when I see a tool like this I just ignore it. Boneheaded ideas like this usually end up in a mass grave with the bones of dodo birds, passenger pigeons and AMC Pacer automobiles. But a couple weeks ago I stumbled on a set of these tools for sale — new — on Amazon.

These tools must be stopped. So I bought a set of three to take a look. They are as bad as I feared.

The tools are incredibly heavy. The rasp teeth are coarse and not very aggressive. They manage to make more of a farting sound than any scratches in the wood. Of course, it doesn’t help things that you have to use the rasp one-handed — grabbing the chisel tip is ill-advised.

Or is it? The chisel edge is as sharp as Lennie from “Of Mice and Men.” And when you do pound the chisel into a piece of wood (thank you Mongo the Mallet) the tool stops dead after 1″ because the rasp teeth dig into your work.

And the worst thing of all? They are branded as Nicholson — the once-great rasp maker.

But if this tool can succeed in the marketplace for 10 years, what other opportunities are toolmakers missing out on?

August 1, 2010

Woodbutchery

Filed under: Administrivia, Woodworking — Tags: — Nicholas @ 21:38

Sorry for the lack of postings, but I’ve been busy trying to get back on track for delivering a set of bookshelves I promised for earlier this year. I’m covered in sawdust, and not all that interested in browsing the web at the moment. Perhaps tomorrow . . .

March 31, 2010

The product liability crapshoot

Filed under: Law, Tools, USA, Woodworking — Tags: , , — Nicholas @ 08:38

Tales of odd and unpredictable results coming out of product liability court cases are dime-a-dozen. This result is pushing to the limit of illogical: Carlos Osorio vs. One World Technologies Inc. et al.. This is the case where the court awarded the plaintiff $1.5 million because the tool manufacturer hadn’t adopted the newest safety technology, despite the plaintiff’s clear breach of common sense and safe practices in using the tool.

The accident happened on April 19, 2005, and the table saw Osorio was using was a Ryobi BTS 15, which was purchased at Home Depot on Jan. 10, 2005, for $159. At the time of the accident Osorio may have been employed at that company for two months; however, this is not clear, according to a deposition by Phat Vong, who purchased tools for the flooring company Osorio worked for.

Osorio is from Colombia, has a degree in computer science and was installing flooring as he learned English. At the time of the accident, he was trying to make a rip cut on a 2′-long, 2-1/2″-wide by 3/4″-thick piece of oak flooring, according to court records. He was attempting to cut the board “freehand” without the rip fence, according to the documents. Osorio intended to make a cut in a straight line all the way through the board. He had cut only a small portion of the workpiece when it got stuck at the blade. Osorio immediately experienced chattering and felt vibration in the workpiece. He stopped cutting and cleaned the tabletop. He then attempted to make the same cut again but the chattering continued, and he decided to push the board harder. His left hand then slipped into the spinning saw blade, according to court documents.

The saw blade height above the tabletop was set to approximately 3″ — at or near the maximum elevation, and the guarding system was not installed on the saw during the operation, documents state. The table saw was on the floor, Osorio was kneeling on one leg in front of the table saw, and his body was just to the left of the saw blade, according to a motion filed by Osorio’s lawyers.

For those of you who don’t know woodworking tools, a table saw is not something you can casually use in the same way you might use a hand drill or a sander. It’s a stationary tool with a long history of injuring the careless or unwary user: the act of pushing a piece of wood into a rapidly spinning serrated metal blade requires care and attention to avoid injuring yourself or nearby workers.

Carlos Osorio managed to do just about everything to increase the risk of injury. He removed the safety devices that are there specifically to prevent the kind of injury he sustained. He clearly didn’t understand the risks of what he was doing, and he was operating the saw in an unstable position. The only way he could have been in greater danger of injury is if he was intoxicated or blindfolded.

The only reason the saw’s manufacturer was the defendant in this case is the “deep pockets” theory of legal practice: don’t sue the responsible party (in this case, the employer who clearly failed to train Osorio in the safe use of the tool), sue the richest person or organization even peripherally involved in the case.

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