Quotulatiousness

February 26, 2018

A few jotted notes on woodworking plane companies

Filed under: Britain, Business, History, Technology, USA, Woodworking — Tags: , , , , — Nicholas @ 06:00

I’ve been dabbling more in the woodworking hand tool market recently, and found myself getting confused about the various manufacturers and their products. Mostly to try to sort out the history for myself, I started taking notes as I trawled from website to forum to auction site, looking for answers. In a very abbreviated and assuredly incomplete and inaccurate thumbnail sketch, here’s how I think the woodworking hand tool market has changed over the last hundred and fifty years or so:

  • Until the mid-19th century, most woodworkers made their own tools whenever they could, as the ability of manufacturers to produce economical, dependable tools was limited, and woodworkers (like other skilled craftsman of the early industrial era) were capable of producing most of the necessary tools with only minimal outlay to other trades.
  • By the mid-19th century, innovators and inventors were prolific in their proposed solutions to all kinds of problems (some real and many probably imaginary). Among those many, many febrile innovators was a gentleman named Leonard Bailey. Bailey managed to almost single-handedly revolutionize the woodworking market by coming up with a line of hand planes that could out-compete most of the hand-made competitors while taking advantage of the economies of scale offered by mass production. It became more economical for a woodworker to buy a ready-made tool rather than take time away from productive work to fabricate it for himself.
  • The Stanley Works of Massachusetts bought Bailey’s company — probably more for the value of Leonard’s patents than for the company’s sake itself — and parlayed that patent protection into becoming the acknowledged standard for woodworking planes.
  • Even after the Bailey patents expired, other manufacturers paid backhanded tribute to Bailey by straight-out cloning his designs with very minor changes and putting their own functional copies on sale in direct competition with the original Stanley products … often even using the same or barely concealed names/numbers for their clones (for example, the British company Record generally just prepended a zero in front of the “standard” Stanley model numbers, where a #4 plane from Stanley was a #04 from Record).
  • In the British market following the financial crisis of 1929, the government’s imposition of tariffs against inter alia American hand tool manufacturers encouraged many British companies to introduce Stanley clones for both domestic and Imperial markets. To their credit, not all of the opportunistic entrants went for the low-hanging fruit, and some of the British clones were at least as good and in some cases superior to the original products.
  • After the Second World War, the market for woodworking hand tools in North America began a rapid decline, although it remained strong enough in Britain to keep many of the clone manufacturers going for another 20 years or so. In response to the softening market, Stanley began to cheapen their manufacturing processes and the product quality began a precipitous decline.
  • By the early 1970s, Stanley had almost completely given up the hand tool market in woodworking, and their products were a sad mockery of what they’d been producing just a decade before, but North American woodworkers were inundated with innovative power tools from, among others, Black & Decker and the Sears Craftsman line that promised better/faster/more productive output from amateur woodworking shops than could be done with hand tools alone. That, coupled with the decreased emphasis on “shop” subjects in North American high school curricula meant that youngsters didn’t automatically become familiar with the use of hand tools unless they were already interested and had access to a workshop to indulge that interest.
  • The same process of shrinking market requiring “rationalization” and “economization” hit the British manufacturers fifteen to twenty years after Stanley and their surviving American competitors, and the order of the day was ever-shrinking profit margins, smaller markets, and mergers/bankruptcies/take-overs among the tool manufacturers.
  • After the financial bloodbath of the 70s through the 90s, it became clear that there was still a small-but-affluent market for quality woodworking hand tools, and a few new entrants made their mark by first copying the best designs of the past and then, hesitatingly, innovating with modern technology beyond what was possible a generation or two earlier.

Here are some notes I jotted down about a few of the key woodworking hand tool manufacturers and their respective rise and decline, based on a very cursory survey of what information is available online at the moment:

STANLEY (USA, UK, CANADA and AUSTRALIA)

A vintage Stanley No. 4 smoothing plane from a recent eBay listing. Even though this is the single most common woodworking plane ever, the example I own is a late-70s piece of crap, so I went looking for a more representative image.

The Stanley Works was founded in 1843 by Frederick Stanley in New Britain, Connecticut.

In 1857, the Stanley Rule & Level Company was founded by Frederick Stanley’s cousin Henry. I imagine most people of the time assumed there was only the single Stanley company, as they produced products in related-but-not-competitive fields.

Stanley purchased Bailey, Chaney and Company in 1869 along with the Bailey plane patents. The Bailey patents were the key to Stanley’s future dominance of the hand plane market.

Stanley Rule & Level Co. purchased the Roxton Tool and Mill Company in Roxton Pond, Quebec (founded 1873). Manufacturing continued here from 1907 until about 1984. From the timing, I assume this was seen as a good way to get Stanley hand tools into the Canadian market without paying tariffs.

In 1920, The Stanley Works merged with the Stanley Rule & Level Company. The initials “S.W.” within a heart outline was introduced at that time. Later references to tools with this mark invariably refer to them as “Sweetheart”, but it’s not clear that the newly unified Stanley used that term in their own marketing until a few years later. The logo and name have been revived in the last decade or so, probably to cash in on the nostalgia factor.

In 1937, Stanley acquired J.A. Chapman (of Sheffield, England). I’m assuming this was a shortcut to getting non-tariff access to the British (and Imperial) hand tool market.

Stanley manufactured planes in Australia from 1965 to the early 1990s in Moonah, Tasmania.

In 2010, The Stanley Works merged with Black & Decker to become Stanley Black & Decker (Stanley Hand Tools is a division of the much larger company).

MILLERS FALLS (USA)

I happen to actually own a Millers Falls #9 smoothing plane (as of Friday). Look similar to the Stanley #4 above? It should, as it’s a near-clone.

Incorporated in 1868 as the Millers Falls Manufacturing Company, renamed as the Millers Falls Company in 1872. Introduced hand planes into its line of tools in 1928/29. Millers Falls chose to compete for the high-end of the hand tool market and managed to carve out a profitable niche for themselves, especially in the hand plane segment. Their futuristic plastic-and-chrome “Buck Rogers” planes of the late 1950s were visually distinctive enough that they kept the company in the black for longer than almost all of their US competitors.

In 1957, Millers Falls acquired the Union Tool Company of Orange, Massachusetts. The Union brand was kept active until 1975 when the Union plant was closed down.

Millers Falls became a subsidiary of Ingersoll Rand in 1962, and closed down their Massachusetts operation in 1982 with a corporate relocation to New Jersey after a buyout.

RECORD (UK)

(front) A Record No. 05 jack plane, a close copy of the Stanley #5

Record was a brand name used by C & J Hampton from 1909. The company was founded in 1898 and incorporated a decade later. The founders, Charles and Joseph Hampton, had left the family business (The Steel Nut & Joseph Hampton Ltd in Wednesbury, Staffordshire) to set up shop in Sheffield. Joseph eventually returned to the family firm, but the sons of Charles succeeded to leadership roles in the younger company.

The first Record planes were offered for sale in 1931 (No. 03 through 08 and three block planes: No. 0110, 0120 and 0220). Record got into the plane business partly due to the preferential tariffs the British government levied on foreign (mainly American) hand tools and the fact that the Stanley Works’ Bailey patents had expired, so there was no legal issue with flat-out cloning Stanley’s plane line.

In 1934, Record took over production of some Edward Preston and Sons Ltd. products (mainly bullnose and rabbet planes). Preston had been acquired by John Rabone and Sons Ltd. (Birmingham) in 1932, but they decided to stick with the rule and level business and offload the plane manufacturing to Record.

Woden Tools Ltd was purchased from The Steel Nut & Joseph Hampton Ltd in 1961 and Record continued to use the Woden trademark for another 10 years (some sources say only five years: take your pick).

Record acquired 50% of William Marples and Sons Limited in 1963, the other 50% being held by William Ridgway & Sons, Ltd. (Parkway Works), also of Sheffield.

In 1972, Record merged with Ridgway to form Record Ridgway Tools Ltd.

In 1982, Record Ridgeway was acquired by AB Bahco of Sweden, but a management buyout in 1985 took it back to British ownership as Record Holdings plc.

In 1988 the company became Record Marples (Woodworking Tools) Ltd.

In 1998, Record Marples accepted an offer from American Tool Corporation and became part of the Record Irwin Group as Record Tools Ltd. Irwin was acquired by Stanley Black & Decker in 2017.

WODEN TOOLS (UK)

A pair of Woden planes as shown on the wodentools.com website.

Woden Tools was a wholly owned subsidiary of The Steel Nut & Joseph Hampton Ltd, producing planes from 1953/54 in Wednesbury, Staffordshire. (The planes were originally manufactured by W.S Manufacturing (Birmingham), which was acquired by The Steel Nut & Joseph Hampton around 1952.)

C & J. Hampton (Record) purchased Woden Tools Ltd from SNJH in 1961 and continued to use the Woden trademark for another 10 years (some sources say only until 1965).

LEE VALLEY/VERITAS (CANADA and USA)

A current Veritas 5 1/4 junior jack plane from Lee Valley Tools

Founded in 1978 by Leonard Lee in Ottawa, Ontario. The first out-of-town store was opened in 1982 (Toronto West). I think I visited that store in its original location in 1984. The company launched their website in 1997 and added e-commerce features in 2000.

In the early-to-mid 1980s, Lee Valley contracted with Footprint (UK) to produce a line of bench planes to their specifications. The “Paragon” line were sold in Canada by Lee Valley and by Garret Wade in the United States for a few years, but quality issues apparently doomed the venture. In a thread on the Sawmillcreek.org forums, Robin Lee said “Actually – we ‘remanufactured’ many of them here [in Ottawa]… We set out the specs, made some tooling changes, and had Footprint make them for us (and GW). All planes were received and inspected … – and in many cases, fettled and reground… We abandoned the brand shortly after – and formed Veritas tools as our manufacturing company…”

In 1999, the first Lee Valley manufactured plane, the Low-Angle Block Plane, was introduced. The Veritas line of bench planes was launched in 2001. The first shoulder plane was introduced in 2003. In 2014, the Veritas Custom Bench Plane line was introduced, which the company characterizes as the first user-customizable line of planes in the industry.

In 1982, the company began manufacturing its own tools under the Veritas label. In 1985, Lee Valley Manufacturing Ltd. was incorporated and later renamed as Veritas Tools, Inc. Manufacturing is primarily in Ottawa and (possibly) in Ogdensburg, New York.

February 22, 2018

How to Read Wood Grain | Paul Sellers

Filed under: Tools, Woodworking — Tags: , , — Nicholas @ 02:00

Paul Sellers
Published on 2 Feb 2018

What does it mean to ‘read the grain’ in woodworking? In this video Paul explains what this means, how to do it, and how it helps you achieve better, quicker results. Paul shows how some pieces of wood can simply be planed using a shallow set and a sharp plane while others need to be planed in the right direction. Sometimes wood can be planed in either direction but occasionally there are pieces of wood that are too difficult to tackle with a plane at all.

For more information on these topics, see https://paulsellers.com or https://woodworkingmasterclasses.com

February 21, 2018

10 AMAZING things you can do with a combination square!

Filed under: Tools, Woodworking — Tags: — Nicholas @ 04:00

Stumpy Nubs
Published on 16 Feb 2018

LINKS TO TOOLS SEEN IN VIDEO (clicking on these links helps support us, at no cost to you)►
iGaging combination squares (high quality, moderate price): http://www.chipsfly.com/category/RS.html
Starrett combination squares (highest quality, high price): http://amzn.to/2sC1DLU

February 17, 2018

How to Correct New Saws | Paul Sellers

Filed under: Tools, Woodworking — Tags: , , — Nicholas @ 04:00

Paul Sellers
Published on 16 Feb 2018

What do you have to do to a saw you’ve just bought to get it ready for work? Paul takes a few minutes to show what it takes to get as saw cutting beautifully.

For more information on these topics, see https://paulsellers.com or https://woodworkingmasterclasses.com

February 8, 2018

Stock Prep by Hand – Christopher Schwarz

Filed under: Tools, Woodworking — Tags: , , — Nicholas @ 02:00

Popular Woodworking
Published on 2 Feb 2017

Learn how to process rough stock by hand and make it project ready – it’s not as difficult as you might think. (Excerpted from “Build a Hand-Crafted Bookcase,” by Christopher Schwarz – available at ShopWoodworking.com as a video download or DVD.)

January 25, 2018

What Can You Do With a Miter Saw? Should You Get One? | WOODWORKING BASICS

Filed under: Tools, Woodworking — Tags: — Nicholas @ 02:00

Steve Ramsey – Woodworking for Mere Mortals
Published on 28 Jul 2017

Learn what you need to know to get started using a miter saw for woodworking.

January 23, 2018

Paul Sellers on the fascination of working with hand tools

Filed under: Education, Tools, Woodworking — Tags: , — Nicholas @ 03:00

Snipped from a longer post by Paul Sellers, discussing how he developed his woodworking beyond just sharing skills in person:

When I’m working in my shop, picking up tools, flipping wood and twisting a plane to a more effective cut, the response to my working with my hands has been something I mostly took for granted. But I became gradually aware of others watching me. I mean sometimes you just catch someone innocently watching somewhere, perhaps in a cafe or something. You glance up and catch them and they, embarrassed, look away. I became ever more conscious that people watched me working with a sort of silent fascination you to me my work was just ordinary work that I did all the time. Suddenly I realised that, ah! they’ve never seen such as this before. I saw then that people in the past three decades would be most unlikely to see such things. Even carpenters may never see or have seem a man like me recess hinges or plane the edge of a door, let alone dovetail a box corner or shape a mould to the edge of a mantle shelf with a block of wood holding a blade. Whereas it is till hard for me to imagine such a thing, it’s become a reality that 99.9% of people living in the world have never in their life seen a man like me working with his hands and working with hand tools instead of machines. To them such a thing has become as if they were watching something, well, magic. A shaving rises from the throat of a plane as if from some secretive place and by some special device and it twists away as a ribbon might flutter in a gentle breeze. It’s a spell plucked from a sorcerer’s hand book causing ribbons of pine to rise skyward before their very eyes. I might take such things for granted because I do see hundreds if not thousands of these things happen in a given day or week. They on the other hand never saw such as this before. If you’ve watched an experienced chef dice up onions with a knife live you’ll know what I mean. So it is with a chisel cut and a smoothing plane, a plough plane and a router plane.

The birth of new-genre woodworkers

When I first began my work training others, my own apprentices, young students and such, children too, it wasn’t at all that I needed more staff but that I couldn’t help myself. It’s always been the same. I never taught to make income because I always earned my income and then taught from my abilities as a producing craftsman. That’s the truth. Because I responded to the yearning of others to become crafting artisans, the outcome led to a new life. Of course they were always adult men who approached me. They wanted me to help them become one kind of woodworker or another. They would stay working with or alongside me for a year or two until they gained a level of proficiency they needed to function well and then they’d move on. Mostly there was some reciprocal gain, mostly it was always tipped in their favour not mine. In fact I would always lose money on the deal because money and making personal gain was never the reason I did it. But it was when I began teaching smaller children through to teenagers that I began seeing the deeper issues. Remember, I wasn’t a teacher being paid for the many evenings I invested in holding classes year in year out. Hundreds of children came to my classes several nights a week for two decades. I never charged a penny and let them use my own tools and supplied the wood until they acquired their own. It was a lot of work but it was such fun too. Dads and lads stood at benches from 7 till 9.30 each night and it was here that I began to see more deeply into the future possibilities of the yet unborn woodworkers be that the kids or their parents. This was an unexpected trip up. A sort of punctuation mark in my history if you will.

Mostly it was dads who came with their boys and it was here that I began to see a latent penchant in dads as they helped their sons to sharpen up chisels or reset a bumped plane. Somehow it was the need of their sons that pulled something out of the dads. You know what it’s like: something goes wrong with your child and you just can’t help yourself but pull out all of the stops to make it right. I would see the dads struggle to find an answer knowing that they might not have the answer at all, but try they might! I had to find the solution and find it I did. I started holding classes for adults so that they could reach the children that I couldn’t. People came to classes from all over the US and then they started flying in from other countries too. On the one hand it was ideal to have face to face contact this way, but on the other I knew the audience was much wider but that I could never reach them without some exponential changes being made.

So anyway, in my own small way I became something of a solution. By the end of two decades I had personally trained 5,000 woodworkers from 5 year olds to ancients through hands-on classes in beginning woodworking. It was and always has been hand tool woodworking and no one else had done such a thing on so wide a scale at that time. I knew I could steer dads to guide their sons and be a bridge for them to continue growing closer through the work in hand. Something that in my view had become increasingly lacking and today is getting far worse. Ultimately, my teaching the children meant also that the dads were gaining the same insights the kids were. Their maturer years combined with experience and strength meant that they could stay ahead of their children to help them. The outcome is more evident today than ever.

January 11, 2018

5 Tips For A Small Wood Workshop – making the most of your space

Filed under: Tools, Woodworking — Tags: , — Nicholas @ 02:00

Rag ‘n’ Bone Brown
Published on 30 Jul 2016

Five tips for making the most of the space in your small workshop.

Here are links to the other workshop project videos I mentioned:
Making a stand/mobile base for the electric planer http://www.youtube.com/watch?v=VP0X7F…
Making a workbench http://goo.gl/Z521Dk
Making a mitre saw station part 1 http://goo.gl/s4vtvC
Making a mitre saw station part 2 http://goo.gl/4N4iX5

Thanks for watching! Please subscribe!

http://www.ragnbonebrown.com

January 5, 2018

Screws: What You Need to Know

Filed under: Tools, Woodworking — Tags: — Nicholas @ 02:00

Essential Craftsman
Published on 27 Jun 2017

Screws are one of the greatest fasteners available. There is a screw for almost every application. I cover some of the basics necessary for understanding the advantages of the modern screw.

I can’t find my parachute bag on amazon. The one there appears to be a cheap knock/off of sorts……would love it if some one could find out if the real ones are still available somewhere. I’ll try and get some pictures up!

December 29, 2017

How to make a Rag-in-a-can Oiler | Paul Sellers

Filed under: Tools, Woodworking — Tags: , — Nicholas @ 02:00

Paul Sellers
Published on 8 Feb 2017

Paul demonstrates how to make a Rag-in-a-can Oiler. A useful accessory for smoothing cuts with saws and planes.

For more information on these topics, see https://paulsellers.com or https://woodworkingmasterclasses.com

December 11, 2017

French Cleats – How to hang Wall Cupboards

Filed under: Tools, Woodworking — Tags: — Nicholas @ 02:00

Greg Virgoe
Published on 23 Apr 2017

In this video we explain how to hang your wall cupboards using a French Cleat system. We demonstrate how the french cleat works and go on to hang the cupboards we made in the previous video.

November 21, 2017

Which Plane Should I Buy First? | Paul Sellers

Filed under: Tools, Woodworking — Tags: , , — Nicholas @ 02:00

Paul Sellers
Published on 10 Nov 2017

Which plane should I buy first? A common question for beginner woodworkers. Paul goes through a few different models to show where he would recommend most.

For more information on these topics, see https://paulsellers.com or https://woodworkingmasterclasses.com

November 18, 2017

The Best Way to Set Up a Bandsaw!

Filed under: Technology, Tools, Woodworking — Tags: — Nicholas @ 02:00

The Wood Whisperer
Published on 6 Jul 2017

Back in 2007, I posted a video on Bandsaw Setup. The method I demonstrated was one I learned from other woodworkers as well as numerous books and manuals. While the method works perfectly, it overcomplicates things and employs a couple of unnecessary steps, namely achieving coplanarity of the wheels and eliminating drift. Four years later, I became aware of a video from The Woodworking Shows featuring Alex Snodgrass and his simpler (and nearly foolproof) method for bandsaw tuneup. I have since become friendly with Alex and asked him if he’d be willing to come out to my shop to film his setup method. He agreed and here we are! I can say without a doubt that this is the BEST way to set up a bandsaw.

Align the Blade

Install the blade and apply just enough tension to keep the blade securely on the wheels. Use the tracking adjustment while turning the wheel by hand to line up the deepest part of the gullet with the center of the top wheel.

Tension the Blade

You can usually ignore the tenon meter on most bandsaws as they are notoriously inaccurate. Instead, tension the blade until your finger is only able to deflect the blade by about 1/4″. This test should be done at the back of the saw where nothing can get in the way of the blade. The amount of pressure you apply to the blade shouldn’t result in turning your finger white. If that happens, you’re pushing too hard. After the tension is set, make sure the blade is still tracking properly with the gullet in the center of the top wheel.

Side Guides (Front to Back)

The front of the side guides should be located about 1/16″ back from the deepest part of the blade gullets. You don’t want the side guides to contact the cutting teeth of the blade since the teeth flare out at a slight angle. This adjustment is made to both the top and bottom guides.

Thrust Bearings

Adjust the thrust bearings carefully so that they do NOT rotate while the blade moves, but they DO begin to rotate as soon as light pressure is applied to the blade. Spend the necessary time to get this adjustment just right. Of course, you’ll do this adjustment to both the top and bottom guides.

Side Guides (Side to Side)

Just like the thrust bearing adjustment, the side guides should be as close to the blade as possible without actually touching. So when the blade moves the bearings should be stationary. When a slight amount of pressure is applied to the blade as its moving, the bearings should spin.

Square the Table

Using a 2×4 or 2×6, make a partial cut into the face of the board. Turn the saw off, flip the board around and try to get the blade to slide into the cut slot. If it slides in easily and without resistance, we know the table is 90 degrees to the blade. If it doesn’t slide in, make adjustments to the table and cut/test again. The wider the board is, the more accurate this test will be.

Align the Fence

The fence can be aligned parallel with the body of the blade using nothing more than a ruler. Be sure the ruler is resting on the body of the blade between the teeth. With a long enough ruler you can easily align the fence by eye. Alex shows us the F.A.S.T system which is a simple and convenient way to do this same task.

Test Cut

Since the overall goal of this setup process is to prepare for resawing, a good test is to slice off a thin veneer from a jointed and planed board. In our first test cut we were able to slice off a piece that was .016″ or just over 1/64″. This is way thinner than anything I’d ever need but it’s pretty cool to see that the saw is capable of making such a delicate cut.

Special thanks to Alex Snodgrass and Carter Products for helping make this video possible. Happy bandsawing!

November 7, 2017

How To: Make French Cleat Storage

Filed under: Tools, Woodworking — Tags: — Nicholas @ 02:00

Make It Now
Published on 22 Dec 2016

Today I’m going to be adding some storage options for the French cleat wall I built a little while back. If you haven’t seen that video, check it out and then come back to this one.

October 27, 2017

How to Make Small Dovetail Boxes | Episode 3 | Paul Sellers

Filed under: Tools, Woodworking — Tags: , , , — Nicholas @ 02:00

Paul Sellers
Published on 16 Oct 2017

This is one of our very early Woodworking Masterclasses series from 2013. In the third episode of this dovetail series Paul finishes the simple chisel tray. Watch it carefully. This episode shows quite simple steps but it contains some great, and quite complicated, planing techniques.

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